Conveyor belts are used in a wide variety of industries and applications, from manufacturing and material handling to mining and agriculture. These belts are typically made from durable materials such as rubber, PVC, or polyurethane, and they are designed to withstand high levels of stress and wear. However, in order to be effective, conveyor belts must be properly joined together so that they can function as a continuous system. In this article, we will explore the different methods that are used to join conveyor belt jointing tools
- Mechanical Fasteners
One of the most common methods for joining conveyor belts is through the use of mechanical fasteners. These fasteners are typically made from metal or plastic, and they are designed to connect the ends of the belt together to form a continuous loop. Mechanical fasteners come in a variety of shapes and sizes, but most consist of two parts: a hinge pin and a fastening plate.
To join a conveyor belt using mechanical fasteners, the belt ends are first trimmed to the desired length and then overlapped by a certain amount. The hinge pin is then inserted into the overlapping sections of the belt, and the fastening plate is secured over the pin using bolts or other fasteners. This creates a strong, durable joint that can withstand high levels of stress and wear.
Mechanical fasteners are easy to install and can be used with a wide variety of conveyor belt materials. However, they can be difficult to remove and may require specialized tools to do so. Additionally, the fastening plates can sometimes interfere with the operation of the conveyor, particularly if the belt is being used to transport small or delicate items.
- Vulcanization
Vulcanization is another common method for joining conveyor belts. This process involves using heat and pressure to bond the ends of the belt together, creating a strong, seamless joint. Vulcanization is typically used with rubber conveyor belts, although it can also be used with PVC and other materials.
To join a conveyor belt using vulcanization, the belt ends are first trimmed to the desired length and then overlapped by a certain amount. A special adhesive is then applied to the overlapping sections of the belt, and the ends are pressed together using a vulcanizing press. This press applies heat and pressure to the joint, causing the adhesive to bond the two sections of the belt together.
Vulcanized conveyor belt joints are extremely strong and durable, and they are able to withstand high levels of stress and wear. Additionally, the joint is seamless, which means that there are no gaps or protrusions that could interfere with the operation of the conveyor. However, vulcanization requires specialized equipment and expertise, and it can be a time-consuming and expensive process.
- Metal Lacing
Metal lacing is a third method that is used to join conveyor belts. This method involves using metal clips or lacing strips to connect the ends of the belt together. Metal lacing is typically used with heavier conveyor belts that are used in mining or other heavy-duty applications.
To join a conveyor belt using metal lacing, the belt ends are first trimmed to the desired length and then overlapped by a certain amount. The metal clips or lacing strips are then inserted into the overlapping sections of the belt, and they are secured in place using a special tool. This creates a strong, durable joint that can withstand high levels of stress and wear.
Metal lacing is relatively easy to install and can be used with a wide variety of conveyor belt materials. However, it can be difficult to remove and may require specialized tools to do so. Additionally, the metal clips or lacing strips can sometimes interfere with the operation of the conveyor, particularly if the belt is being used to transport small or delicate items.